Tag tie down straps

What We Have to Know About Ratchet Straps

The ratchet straps are just the assemblies of ratchet buckle and tie down webbing, by this logic the cam buckle strap is just the cam buckle with tie down strap, why I am not surprised? Cam buckle tie downs are only for light duty use, and 2” cam buckles are the biggest size we will see in the real world use, and it’s still light duty. Unlike cam buckle, ratchet buckle are much stronger, and 2”,3” and 4” ratchet buckles are used in industrial grade applications, such as heavy duty transportation, they have working load limit of 3,333lbs, 5,400lbs and 5,400lbs respectively, these assemblies have design factor of 3:1, thus the minimum breaking strength is 10,000lbs, 16,200lbs and 16,200lbs respectively.

Up until now what we talked about is the tie downs for flatbed or similar commercial vehicles, in reality semi trailers are much more than flatbeds in numbers, since they are box trucks the tie down needs are different, you will see most box trucks have E Track installed and use logistic straps. In fact semi trailer has much bigger share than flatbed truck, the percentage maybe around 80%, of course this is only estimation but you get the idea, and the conclusion is that e tack straps are by far the most popular tie downs. The e track straps usually have working load limit of 1000lbs, which is only 30% of the 2” flatbed tie downs, and the breaking strength is only 3,000lbs based on design factor 3:1. It’s easy to understand that why e track straps are not as strong as regular ratchet tie down straps, inside the box truck the loads already have strong support, at least there is no risk of falling off, all the e track straps will do is to fixate the loads more than tie them down. You also have e track cargo bar, decking beam, rope tie off, etc. at your disposal, with e track ratchet straps you will be able to secure any kind of cargo , make the trucking experience much more enjoyable , but keep in mind that no matter what you can’t be more careful than it should be when it comes to your important cargo and truck , make sure your load are secured properly by appropriate tie downs.

As we described in the first paragraph, the design factor of ratchet assembly is 3:1, that means the working load limit is 1/3 of the minimum breaking strength, for comparison purpose we know that the binder chain has a design factor of 4:1, which basically says that for the chains the working load limit will be 1/4 of their breaking strength, which indicates that tie down chains are designed for tougher environment than tie down straps are in. Nylon and polyester webbing are used in making tie down webbing, for different applications people  will choose different material accordingly. Polyester webbing is almost perfect for tying down logs while nylon webbing is for small and light cargo. Elongation, tensile strength, abrasion and environment, these have to be taken into consideration when making tie down strap. There are mandated criteria for breaking strength and elongation of the tie down strap, while the abrasion and environment are mostly estimation and subjective sometimes, different area may have different requirements. Therefore the manufacturer may have to make these tie downs to different standards.

Closer look of Ratchet Tie Down Straps: Material and Making

The ratchet straps are just the assemblies of ratchet buckle and tie down webbing, if we use cam buckle instead of ratchet buckle then it’s cam buckle tie down, it’s pretty straight forward, isn’t it? Due the low strength of the cam buckle, we usually see these cam buckle tie downs being used on pick up trucks, 1” cams are all over the place while 2” cams are being used in box trucks. Compare to cam buckle the ratchets are stronger and more widely used, the available sizes of ratchets are 1”,2”,3” and 4”, and the ratchet buckle generally has higher working load limit than the  cam buckle, with 3,333LBS, 5,400LBS working load and a design factor of 3:1, these ratchets have 10,000LBS and 16,2000LBS breaking strength respectively, which are pretty strong for most tie down applications.

So far we talked about tie down devices for flatbeds or similar commercial vehicles, we will see there are other kind of trucks, the typical one is box truck, and most of them have E Track installed inside the truck, for these rigs we use e track straps. In fact box truck has much bigger share than flatbed truck, the percentage maybe around 80%, of course this is only estimation but you get the idea, and the conclusion is that e tack straps are by far the most popular tie downs. The e track straps usually have working load limit of 1000lbs, which is only 30% of the 2” flatbed tie downs, and the breaking strength is only 3,000lbs based on design factor 3:1. It’s understandable that e track straps have lower working load limit, because the box truck wall will provide strong support for the loads inside, and the truck wall will prevent the loads from falling off, rolling over, tilting and some other dangerous movements. With the help of e track cargo bar, rope tie off and some other e track tie downs and accessories, it’s pretty easy to secure loads inside the box trucks, but easy doesn’t mean not important, you still have to look out for any risks may present in the process of transportation, so secure your loads as reliable as you can, use the right tie down equipment for your job.

As we mentioned in the first paragraph, the design factor of ratchet assembly is 3:1, that means the working load limit is 1/3 of the minimum breaking strength, in the mean time the design factor of grade 70 tie down chains is 4:1, so the chains can support heavier load, and are more resistance to abuse, such as high/low temperature, moisture, while tie down straps usually only work well under normal condition. The most common materials in making tie down webbing are nylon and polyester, which serve different tie down applications. Nylon webbing has better elongation than polyester, so for shock absorption wise nylon is ideal material while polyester usually is used to make tie downs for heavy equipment. Elongation, tensile strength, abrasion and environment, these have to be taken into consideration when making tie down strap. There are mandated criteria for breaking strength and elongation of the tie down straps , while the abrasion and environment are mostly estimation and subjective sometimes, different area may have different requirements. Therefore the manufacturer may have to make these tie downs to different standards.

The different style of winch bars and the combo of winch straps and truck winches

So far truck winches and winch straps are only being used with flatbeds, I don’t know the exact percentage but a big portion of flatbeds sold with winches installed, this is a big plus for most drivers since they only need to get winch straps and winch bars(assume they don’t have them) to get started, and the plastic corner protectors maybe required or optional depends on what kind of loads on the truck. Truck winch comes in with a few different flavors and sizes, we have slide in winches, weld on winches and some other winches, usually the weld on winches are sold with the new flatbeds, and the sizes of the winches will be 2” or 4”, you will be able to use 2” or 4” winch straps with them respectively, of course you can put 3” winch straps in the 4” winches, but that’s not something you will see every day.

The way the truck winch and strap system works is pretty simple, the mandrel, the part into which you can insert the tie down strap, can be used to tighten the winch straps easily, thus tie the loads down pretty much by just put winch bar into the winch side hole then turn as many rounds as needed until the loads are secured properly. The barrel across the winch body has holes at one end, a  gear at the other end, the part between the winch body is mandrel, you can insert the webbing into it, close the brake on the gear will allow you the tighten the straps over the load, since the gear is only allowed to go one direction, when you untie the strap, open the brake, turn the barrel the opposite direction to pull the  strap off the load. To turn your winch barrel you will definitely need a winch bar, no one can do it with bare hands, besides, it’s required by law to use a winch bar with truck winches.

There are a few different kind of winch bars available, usually you will be able to find following winch bars at any store: standard winch bars, usually painted black, chrome standard winch bars, chrome combination winch bar and chrome combination winch bars painted half yellow. To be honest, all these winch bars are serving the exact same purpose, and it’s all about personal preference and sometimes people choose combination winch bars for specific reasons, one of them being that you can use something else with the combination winch bar, thus the word “combination” in the name.